BRAINBOX SPICA

SMART PLATFORM FOR IDENTIFYING

CRACKS & ANOMALIES

UNCOVERING THE BENEFITS OF SPICA

SPICA provides high quality thermal image and acoustic signature analysis for the screening of portable structures and member elements to meet the needs of heavy industries and defense.  

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• Its a deep learned system with mounted AI Algorithms for detections of metallic cracks and anomalies

• Estimates anomalies by self and alerts

• Load and stress analysis

• Automatic rejections of faulty materials

• High speed scanning and validations

• Helps industries to increase structural quality before installation and improves retrofitting's

• Reduce Downtime and Increase Production Rapidly

• Can be used easily in extreme hazardous areas

STANDARD FUNCTIONALITY

• Factory integrated multi-function thermal imagery with MIPI, Laser, LRUT and Eddy Current

• Ready to deploy Acoustic Emission

• Onboard High Speed Computation

• Digital filtering by signal processing under several operating frequency to suppress local electrical and ambience noise 

• Single Energy Penetration System

• Automatic image and data archive system

• Low penetration display to work in difficult areas with more clarity

• Robotics controls managed by one single window PLC

• Conveyor support (optional): Speed 0.2m/s to 65ft/s

• Steel plate penetration limit 48mm

• 2505mm x 2900mmTunnel (customizable)

Used by Bharat Petroleum Company (BPCL)  India for Inspection and analysis of cylinders

FATIGUE & REMAINING LIFE EXTENSION

Designed for LPG Cylinder

During routine use, LPG cylinders are subjected to irregular treatment, mechanical damage, fire damage or contamination. SPICA provides an autonomous health check to ensure that the cylinders are safe.

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• Identify cracks and fatigue hotspots

• Detect valve leakages

• Alerts on inner wall thickness degradation

• Welding joint weakness

• Cylinder bottom leakage

• Stress and load analysis

• Automatic rejection of faulty cylinders

• Eliminates human inspections

• 3X Improvement in production speed 

AUTOMOTIVE QUALITY CONTROL

Autonomous Parts Inspection & Quality Testing

The automotive industry has an enormous responsibility to guarantee vehicle safety for billions of its consumers. SPICA helps the industry on rapid inspection of parts and its conformance to quality standards

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• Rapid inspection of Belts, Axles, Forged Parts, Converters, Pipes, Exhaust Manifolds, Steering Column and more...

• Hardness, Born Fatigues, Cracks and Sub-Surface Cracks

• Coating Measurements

• Dimensional Measurements and Gap Measurements

• Alignments

• Welding Fatigues

• Caliper, Gauge, Go-No-Go and more 

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Rapid High Speed Inspection with Zero Defects

Eliminate Human Dependencies

Detect Defects not possible through systematic inspections

High Return On Investment with Increased Productivity

FOR THE ORDINANCES

Real-Time Health Monitoring of Barrels

Increase in the use of the barrels causes wear of the inner wall, which reduces the muzzle velocity and spin rate of the projectile. Moreover, excessive or unnoticed wears can cause unfortunate situations.

Barrel Structure Readiness Analysis

Analyzing Cracks, Sub-Surface Cracks and Wall Thickness

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Accelerate Life Test Analysis

Muzzle Velocity Analysis and Ballistic Performance

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Predictions

Stress Distribution and End-of-Life State

Why Brainbox AI?

A flexible and scalable AI platform integrating physics and machine learning for one-to-many analytics

EASY-TO-USE ARTIFICIAL INTELLIGENCE PLATFORM

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Intuitive, cost effective and scalable with integrated governing and influencing physics models for scientific results which is believable and actionable at once

COMPREHENSIVE PRESCRIPTIVE ANALYTICS CAPABILITY

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Use of extensive inbuilt library of physics based meta models, neural fuzzy inference engine in a single platform

FLEXIBLE INTEGRATION

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Integrate existing resources, sensors data and big data with Brainbox with near zero effort. Amplify the power of analytics with Nebulae and Goldilock