fault detected

BRAINBOX XANDER
AI based machine health management
MACHINE HEALTH AWARENESS
of behavior, patterns and boundary conditions
don't wait until the problem comes to you -or- now you go to your customer before the problem even occurs. Let your machines interact and manage themselves effectively and efficiently than a human can do
Reduced Unplanned Downtimes and Maintenance Time
Xander continuously monitors machine parts and generate strategic maintenance schedules for proactive repairs, which results in reduced maintenance time by 20 - 50 percent and decreases overall maintenance costs by 5 - 10 percent, thus saving yours and your customers' time and money
Rapidly Increases Efficiency Across your Production System
AI driven insights improves OEE (overall equipment effectiveness) by reducing unnecessary maintenance, extend asset life and enable root cause analysis with scientific logical reasons of a system to uncover issues ahead of failure
Recognize and Create New Revenue Streams with Xander
Now monetize by offering deep analytics driven services to your customers, including PdM dashboards, optimized maintenance schedules or a technician dispatch services before parts need replacements. By providing digital services to customer, Xander creates an opportunity for recurring revenue streams and a new growth engine
Competitive Advantage with Comparative Dimensioning
Xander's prescriptive maintenance capability strengthens your brand and value to customers, on-time delivery, differentiating products from competition and allowing you to provide continuous benefit in-market
Improved Production and Better Customer Experience
for manufacturers, send automated alerts when parts need to be replaced and suggest timely maintenance to boost satisfaction and provide a greater measure of predictability
for operators, ensure uptime by 100 percent and spend on maintenance only when the systems are exhausted

TRACTION/INDUCTION MOTOR HEALTH MONITORING WITH DAMAGE PROGNOSIS
Brainbox uses a non-intrusive method to identify anomalies in traction/induction motors and prescribe time-to-fail with the remaining useful life
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Motor and current signature analysis
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Digital twin of the motor mapped to its elements and dynamics
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Monitoring cyclic loading and stresses
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Power signature analysis for rotating power train
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Drags and discharges
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Detection of oscillation issues
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Mac imbalance, broken bars, and Rotor faults
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Time-to-fail
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Remaining useful life
REAL-TIME LUBE HEALTH MONITORING
Machine oil, for example, can be replaced on a regular schedule, but savings can accrue if it is tested and replaced only when nearly exhausted. Similarly, instead of waiting for a motor to fail, it can be monitored for electrical, thermal and mechanical signs of impending failure. Predicting failure allows a replacement during downtime that does not impede production.
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Density and viscosity assessment
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Wear particle analysis
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Prescribing flash point (change needed)


MONITORING & PRESCRIBING HEALTH OF ONBOARD MACHINERIES
Xander makes it easy for maintenance departments to achieve their desired performance levels. The technology brings a full-featured predictive and proactive maintenance program and applies its benefits to
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Engines, motors, alternators, pumps, compressors, fans, valves, gearboxes
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Gearbox health assessment
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Prescriptive analysis Traction/Induction motors health and drags
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Pumps and VFDs
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Generators
LIVE USE CASE
Autonomous Traction Motor Health and Assessment and Damage Prognosis
BENEFITS
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Reduced Downtime
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Time to failure with comparative dimensioning
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Remaining useful life
FEATURES
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Asset digitization
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Advanced warnings of identified patterns
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Part identification and detection of anomalies
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Maintenance prioritization
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HMI with pilot
